Doypack Forming Sets for a Leading Cheese Manufacturer
At BagForm, we take pride in supplying precision-engineered forming sets to enhance the efficiency and reliability of vertical form fill seal (VFFS) machines. One of our recent projects involved working with a well-known cheese manufacturer, who required specialist Doypack forming sets to improve their production process for grated cheese products.
Meeting the Demand for High-Quality Doypack Packaging
The customer approached BagForm for a bespoke forming set solution for their VFFS machine, which was tailored specifically to produce Doypacks. This popular and versatile packaging format is increasingly used for grated and shredded cheese in retail and food service sectors.
Doypacks are known for their stability, excellent shelf presentation, and consumer convenience, making them ideal for cheese products. To meet these requirements, BagForm designed and manufactured precision Doypack forming sets that seamlessly integrated with the customer’s existing production line.
Precision-Engineered Doypack Forming Sets for Grated Cheese
Cheese packaging presents several technical challenges, including:
- Product flow and filling control due to the texture and density of grated cheese
- Maintaining consistent pouch shaping, even with varying product loads
- Ensuring reliable heat sealing to preserve product freshness
The Doypack forming sets we supplied were engineered to optimise film handling, ensuring smooth, wrinkle-free pouch formation while maintaining perfect gusset shaping — a crucial factor in achieving the signature stand-up pouch design.
Improved Efficiency and Packaging Quality
Since installing the new Doypack forming sets, the cheese manufacturer has reported:
- Enhanced production speed with reduced downtime caused by film tracking issues
- Consistent pouch quality, even during high-speed runs
- Seamless integration with existing VFFS machinery, minimising the need for line reconfiguration
Our forming sets were also manufactured from food-grade stainless steel, ensuring compliance with hygiene regulations and easy cleaning between product runs — an essential requirement for dairy production.
Why Choose BagForm for Doypack Forming Sets?
At BagForm, we specialise in providing bespoke forming sets for all types of flexible packaging, including Doypack forming sets for grated cheese and other food products. With our combination of precision engineering, technical expertise, and customer-focused service, we help manufacturers optimise their packaging processes while ensuring top-quality pouch presentation.
If you need a Doypack forming set tailored to your production line, contact BagForm today for a free, no-obligation quotation.
